MachineCalcs

Tap Drill Chart

The tap drill for a 60° thread is tap drill = major − (%thread × pitch) ÷ 76.98. This chart lists the drill size at 75% engagement (the traditional default) and at 65% (which taps far more easily for almost the same strength), plus each thread's major diameter, pitch and 100%-form minor diameter.

Rows
20
Columns
6
Basis
ISO 261 / ISO 262 / ASME B1.1
Reviewed
June 1, 2026

Use the nearest available drill at or just above the listed size. Going under raises tapping torque and tap-breakage risk sharply for little extra strength, so 65% is a safe everyday choice; reserve 75%+ for thin or soft sections. For a thread or engagement not listed, use the calculator.

Tap drill sizes by thread and engagement.
Thread Major Ø (mm) Pitch (mm) Tap drill @75% (mm) Tap drill @65% (mm) Minor Ø (mm)
M3 3 0.5 2.51 2.58 2.46
M4 4 0.7 3.32 3.41 3.24
M5 5 0.8 4.22 4.32 4.13
M6 6 1 5.03 5.16 4.92
M8 8 1.25 6.78 6.94 6.65
M10 10 1.5 8.54 8.73 8.38
M12 12 1.75 10.3 10.5 10.1
M16 16 2 14.1 14.3 13.8
M20 20 2.5 17.6 17.9 17.3
M24 24 3 21.1 21.5 20.8
M8x1 8 1 7.03 7.16 6.92
M10x1.25 10 1.25 8.78 8.94 8.65
M12x1.25 12 1.25 10.8 10.9 10.6
#10-24 UNC 4.826 1.0583 3.79 3.93 3.68
1/4-20 UNC 6.35 1.27 5.11 5.28 4.98
5/16-18 UNC 7.9375 1.4111 6.56 6.75 6.41
3/8-16 UNC 9.525 1.5875 7.98 8.18 7.81
1/2-13 UNC 12.7 1.9538 10.8 11.1 10.6
1/4-28 UNF 6.35 0.9071 5.47 5.58 5.37
3/8-24 UNF 9.525 1.0583 8.49 8.63 8.38

Source: ISO 261/262 (metric) and ASME B1.1 (unified). Verify against a current tap-drill chart and your tap maker's recommendation.