MachineCalcs

Cutting Speed Chart (SFM by Material)

Cutting speed (surface feet per minute) is how fast the cutting edge moves across the work; it sets spindle RPM via RPM = (SFM × 12) ÷ (π × diameter). Carbide runs roughly 2–4× the speed of HSS. These are starting-point turning speeds for common shop materials — aluminum and brass through stainless, cast iron, tool steel, titanium and nickel superalloys — in both SFM and m/min. Use them as a baseline (about 800 SFM for aluminum, 350 for mild steel, 200 for stainless and 60 for Inconel with carbide), then tune for depth of cut, feed, coating and rigidity.

Rows
28
Columns
7

These are baseline single-point turning speeds for HSS and uncoated carbide. Milling, drilling, coated tooling, high-feed strategies and flood coolant all shift them — see the adjustments below the table. To turn a cutting speed into spindle RPM for your tool or work diameter, use the SFM calculator.

Typical single-point turning cutting speeds, grouped by material family.
Material Family HSS (SFM) HSS (m/min) Carbide (SFM) Carbide (m/min) Notes
Aluminum Light alloys 300 91 800 244 Free-machining; high speeds, watch built-up edge.
Brass Copper alloys 200 61 600 183 Free-cutting brass; very machinable.
Bronze Copper alloys 120 37 350 107 Harder than brass.
Cast iron (gray) Cast iron 60 18 200 61 Abrasive; carbide preferred.
Mild steel (1018) Carbon & alloy steel 90 27 350 107 General low-carbon steel.
Alloy steel (4140) Carbon & alloy steel 60 18 250 76 Heat-treatable; lower when hardened.
Stainless (304) Stainless steel 50 15 200 61 Work-hardens; keep feed up, avoid dwelling.
Tool steel Carbon & alloy steel 45 14 175 53 Hard; reduce speed as hardness rises.
Titanium High-temp & exotic 35 11 150 46 Low speed; heat builds fast.
Plastic Non-metals 400 122 800 244 Sharp tools; clear chips.
Aluminum (cast A356) Light alloys 250 76 700 213 Silicon content is abrasive; use flood coolant.
Magnesium Light alloys 400 122 900 274 Excellent machinability; fine chips are a fire risk, never use water-based coolant.
Copper Copper alloys 150 46 400 122 Gummy; sharp tools and positive rake reduce built-up edge.
Free-machining steel (12L14) Carbon & alloy steel 130 40 450 137 Leaded/resulfurized; best machinability of the steels.
Medium-carbon steel (1045) Carbon & alloy steel 70 21 300 91 Tougher than 1018; common shaft steel.
Alloy steel (4340) Carbon & alloy steel 50 15 220 67 High-strength; reduce speed in the heat-treated condition.
Hardened steel (45-55 HRC) Carbon & alloy steel 20 6 100 30 Hard turning; carbide or CBN only, light finishing cuts (HSS not suitable).
Stainless (303) Stainless steel 70 21 250 76 Free-machining austenitic; the easiest stainless.
Stainless (316) Stainless steel 45 14 180 55 Gummier than 304 and work-hardens; keep cuts positive.
Stainless (416) Stainless steel 90 27 280 85 Free-machining martensitic stainless.
Stainless (17-4 PH) Stainless steel 40 12 150 46 Precipitation-hardening; speed depends on condition (H900 lower).
Stainless (410) Stainless steel 60 18 220 67 Martensitic; machine in the annealed condition where possible.
Ductile iron (65-45-12) Cast iron 50 15 180 55 Nodular iron; tougher and less abrasive than gray.
Malleable iron Cast iron 80 24 250 76 Machines more like steel than gray iron.
Inconel / nickel superalloy High-temp & exotic 15 5 60 18 Very tough and work-hardens; low speed, positive rake, rigid setup.
Monel (Ni-Cu) High-temp & exotic 40 12 120 37 Work-hardens; keep the feed up and never dwell.
Hastelloy High-temp & exotic 15 5 60 18 Nickel superalloy; treat like Inconel.
Fiberglass / GFRP Non-metals 150 46 500 152 Abrasive; carbide or diamond tooling and dust extraction.

Source: Standard machining references (Machinery's Handbook turning-speed tables; common tooling-maker starting-speed data). Verify against your tooling maker's data.

How to use these speeds

Every value is a conservative starting point from standard references. Carbide runs 2–4× the HSS speed because it keeps its hardness at the higher temperatures fast cutting generates. Real cutting speed also depends on depth of cut, feed, tool coating, coolant, setup rigidity and the exact grade — so begin near these numbers and tune from there, and trust your tooling maker's data over any general chart.

Adjusting for operation and tooling (rules of thumb):

  • Milling ≈ the same to 0.8× the turning speed; drilling ≈ 0.6× (HSS).
  • Coated carbide (TiN, TiAlN) often runs 1.5–2× uncoated; coolant lets you push the top of the range.
  • Drop toward the low end for interrupted cuts, hardened material, long overhangs or marginal rigidity.

Worked example — SFM to spindle RPM

Turning 1018 mild steel with a carbide insert at 350 SFM on a 1 in (25.4 mm) diameter: RPM = (SFM × 12) ÷ (π × D) = (350 × 12) ÷ (π × 1) ≈ 1,337 rpm. The same 350 SFM on a 2 in bar halves to ≈ 668 rpm — cutting speed is set by the material, so spindle RPM falls as the diameter grows. Give the SFM calculator your own diameter for the exact number, or use the CNC speeds & feeds calculator to carry it through to feed rate and material removal rate from this same table. For chip-load starting points by tool diameter, see the chip load chart.

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