MachineCalcs

Springs Calculators

Size helical springs from wire, coil and material data: design from target load/travel, rate k = G·d⁴/(8·D³·Nₐ), music-wire stress, Wahl-corrected shear stress, dedicated solid-height and spring-pitch geometry, spring buckling length and critical-deflection screens, natural-frequency and operating-separation screens, extension initial tension, extension-spring hook/end-loop stress, travel to solid and buckling. Compression, spring-deflection-under-load, spring-rate and two-point spring-constant tools — all metric and imperial.

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All Springs calculators

Compression Spring Rate, Wahl-corrected stress, force, coil-bind travel and buckling, with built-in material data. Spring Buckling Compression spring buckling critical deflection, no-buckling free length and required mean diameter from free length, coil diameter and end type. Spring Pitch Compression spring body pitch, solid height, active-coil gap, travel to solid and free length from target pitch. Spring Design Back-solve wire diameter and active coils from target load, travel, diameter and spring index, then re-check the rounded shop candidate. Spring Force Compression spring force from deflection, with stress, solid height and buckling checks. Spring Deflection Compression spring deflection from load, with stress and travel-to-solid checks. Spring Wire Size Solve required compression-spring wire diameter from target rate, then check stress and travel. Music Wire Spring ASTM A228 music-wire spring rate, force, tensile strength and corrected stress. Spring Index Spring index C = D/d with mean, inside and outside diameter conversion. Spring Rate Spring rate (spring constant) from wire size, coil diameter and material. Spring Natural Frequency Helical spring natural frequency, spring mass, effective moving mass and operating-frequency separation. Extension Spring Rate, spring index and force at extension including initial tension. Extension Spring Hook Stress First-pass extension-spring hook and end-loop stress screen from load, wire size, coil diameter, bend radii and entered allowables. Spring Constant Spring constant from two measured load/deflection points (Hooke’s law). Torsion Spring Deflection angle, rate per turn and Wahl-corrected inner-fibre bending stress for a helical torsion spring. Belleville Washer Load Disc spring load at deflection, flat load, OM set stress and series/parallel stack travel by the DIN 2092 (Almen-Laszlo) method. Spring Fatigue Life Goodman/Zimmerli infinite-life screen from Fmin-Fmax: alternating and mean Wahl stress, endurance line and shot-peening effect.

These tools cover the helical springs you actually have to size and check. The spring pitch calculator isolates the geometry questions: solid height by end type, body pitch p = d + (L₀ − Ls)/Nₐ, active-coil gap, travel to solid and required free length from a target pitch. The compression spring calculator then works the rate k = G·d⁴/(8·D³·Nₐ) from wire size, mean coil diameter, active coils and material, returning Wahl-corrected inner-fibre shear stress and a buckling verdict — the failure modes a bare rate formula misses. For dedicated stability work, the spring buckling calculator isolates effective slenderness, no-buckling free length, critical deflection, critical load and required mean diameter. Need to work backward from a load point? The spring design calculator starts with k = F/x, chooses wire diameter from spring index, and solves the active coil count before checking stress and travel.

For inverse sizing, the spring wire size calculator solves d = (8·k·D³·Nₐ/G)^(1/4) from a target rate, while the force and deflection pages solve F = k·x in either direction, including spring deflection under load. The spring natural frequency calculator carries that rate into a dynamic screen by estimating wire mass, effective moving mass, natural frequency and operating-frequency separation. The music wire spring calculator fixes the material to ASTM A228 and exposes size-dependent tensile strength and allowable stress for the most common small spring wire.

For geometry screening, the spring index calculator converts mean, outside and inside diameters and flags C = D/d outside the practical range. Extension springs add built-in initial tension (F = Fᵢ + k·x); the extension spring calculator keeps that preload explicit, and the extension spring hook stress calculator screens end-loop bending and side torsion from load, wire size, bend radii and entered allowables. Torsion springs load the wire in bending, so the rate uses Young's modulus and the bending Wahl factor Kb. Every result cites the governing formula, with shear moduli and allowable stresses drawn from our spring wire material properties table.