MachineCalcs

Gears Calculators

Design spur, helical, bevel, planetary and worm gears: involute tooth geometry from module or diametral pitch and pressure angle (with DXF export), addendum/dedendum tooth-depth proportions, backlash allowance, contact ratio, circular pitch, dedicated base circle diameter and base pitch, gear and tooth ratios, helical center distance, pitch cone angles, module, mesh forces, pitch-line velocity, and vehicle speed from a gear ratio and tire size.

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All Gears calculators

Gear Generator Generate an involute spur gear profile with live preview and DXF export. Gear DXF Generator Generate an involute spur gear DXF for CAD/CAM from module or diametral pitch. Spur Gear Spur gear geometry, undercut warning, center distance and DXF export. Involute Gear Tooth geometry from module/DP and pressure angle, with a tooth-profile render and DXF export. Base Circle Diameter Involute gear base circle diameter, base radius and base pitch from pitch diameter, module, DP or circular pitch. Gear Tooth Involute spur gear tooth thickness, addendum, dedendum, whole depth and undercut margin. Addendum Dedendum Spur gear addendum, dedendum, whole depth, clearance, outside diameter and root diameter from module, DP or circular pitch. Gear Backlash Spur gear backlash allowance from module, DP or circular pitch, with angular backlash and tooth-thickness reduction. Gear Contact Ratio Transverse spur gear contact ratio, path of contact, base pitch and working pressure angle. Gear Ratio Gear ratio with output RPM, torque and vehicle speed from tire size. Gear Center Distance Spur gear center distance from module/DP and two tooth counts. Gear Pitch Convert module, diametral pitch and circular pitch, plus pitch diameter. Pitch Diameter Gear pitch diameter from module, DP or circular pitch and tooth count. Gear Module Module from pitch or outside diameter and teeth, with nearest ISO module, diametral pitch and circular pitch. Gear Tooth Ratio Single- or two-stage gear-train ratio and output speed from tooth counts. Planetary Gear Epicyclic gear ratio for ring-, sun- or carrier-fixed arrangements. Worm Gear Worm drive ratio, center distance, lead angle and self-locking check. Bevel Gear Straight bevel gear ratio, pitch cone angles, cone distance, face width, RPM and torque. Helical Gear Parallel-shaft helical gear ratio, transverse module, pitch diameters, center distance, axial pitch and lead. Gear Pitch Line Velocity Gear pitch-line velocity from pitch diameter or module/DP/circular pitch and RPM, with optional transmitted power from torque. Span Measurement Over Teeth Base tangent length W over k teeth from module/DP, pressure angle and profile shift, with recommended span count and contact check. Profile Shift Coefficient Minimum shift to avoid undercut, tip thinning checks, working pressure angle and modified center distance for shifted gears. Gear Mesh Force Tangential, radial and axial tooth loads from torque, pitch diameter, pressure angle, helix angle and service factor.

These tools cover the gear math working engineers and gearheads actually need, from a quick ratio to full tooth geometry. The gear ratio calculator goes past the bare z₂/z₁ number: feed it an input RPM, torque and a drive-wheel diameter and it returns output shaft speed n₂ = n₁/i, torque rise T₂ = T₁·i, and road speed at that gear. The gear center distance calculator then turns module or diametral pitch and two tooth counts into a = m·(z₁+z₂)/2, with pitch diameters shown for layout.

The involute gear calculator builds standard full-depth ISO/AGMA geometry from module or diametral pitch and pressure angle and exports a real DXF tooth profile. When the job is tooth depth rather than a full involute profile, the addendum dedendum calculator isolates addendum a = m, dedendum b = 1.25m, whole depth, clearance, outside diameter and root diameter from module, DP or circular pitch. When the job is tooth clearance, the gear backlash calculator estimates module-based backlash allowance, angular backlash, the equal tooth-thickness split and the approximate center-distance equivalent while keeping production tolerance limits explicit. When the job is only the involute generating circle, the base circle diameter calculator isolates d_b = d·cos(alpha), base radius and base pitch from pitch diameter, module, DP or circular pitch. The gear contact ratio calculator adds the mesh-overlap screen: transverse contact ratio from path of contact and base pitch. The gear pitch-line velocity calculator then turns pitch diameter, module, DP or circular pitch plus RPM into pitch-line speed, pitch circumference and transmitted power when torque is entered. For angled teeth, the helical gear calculator converts normal module to transverse module with mt = mn/cos(beta), then returns pitch diameters, center distance, axial pitch and lead. The gear mesh force calculator converts torque, pitch diameter, pressure angle and helix angle into tangential, radial and axial loads for shaft and bearing checks. For right-angle layouts, the bevel gear calculator returns ratio, pitch cone angles, cone distance and face-width guide for straight bevel pairs. Pitch/module pages handle d = m·z, circular pitch and DP conversions.

Every result shows its formula and the governing standard — no quote gate, no shallow physics widget. New to ratios? Start with our how to calculate gear ratio guide. Metric and imperial throughout.