MachineCalcs

Off-Grid Solar Calculator

Size a first-pass off-grid PV array, battery bank, charge controller and inverter from daily energy use, peak sun hours, autonomy days and DC system voltage.

Electrical 12 inputs 11 results

Calculator

Daily AC energy consumed by the loads. Sum appliance wattage times hours per day, then divide by 1000.
kWh/day
Average full-sun equivalent hours per day for the design month or season.
h/day
Usable daily output after temperature, dirt, wiring, charge controller and other losses.
%
Extra PV wattage after covering the calculated daily DC energy.
%
AC load energy divided by DC battery energy. Used to convert daily AC energy to required DC energy.
%
Number of days the battery should support the daily load without useful solar charging.
days
Higher DC voltage reduces battery current and charge-controller current for the same power.
Fraction of installed nameplate battery capacity assumed usable after depth-of-discharge and reserve derating.
%
Largest continuous AC wattage expected at one time.
W
Highest short-duration surge wattage expected from motors, compressors or tools.
W
Extra continuous inverter capacity above the entered peak continuous AC load.
%
Safety margin applied to the estimated charge-controller output current.
%

Results

Default result
Edit inputs
PV array size(P_pv)
1,383W
Pass

PV watts after 75.0% derate and 20.0% margin.

Also computed

Battery bank capacity(C_batt)Pass202.5Ah

48 V bank; installed Wh divided by 48 V.

Installed battery energy(E_batt)9.722kWh

Usable autonomy energy(E_use)7.778kWh

2.00 days of DC load before usable-capacity derating.

Charge controller current(I_cc)Pass36.01A

estimated MPPT output current at 48 V with 25.0% margin

Inverter continuous rating(P_inv)1,500W

Inverter surge rating(P_surge)3,000W

entered surge load controls

Method notes 4 notes
  • Daily DC energy is daily AC load divided by inverter efficiency.
  • PV array watts = daily DC Wh / (peak sun hours x array derate) with the entered sizing margin applied.
  • Battery Ah is installed battery Wh divided by DC system voltage after usable-capacity derating.
  • Charge-controller current is a simplified MPPT output-current screen. Final solar design must check module string voltage, controller limits, conductor sizing, overcurrent protection, grounding, disconnects, battery chemistry, temperature, listings, adopted code and permitting.

Off-grid solar sizing starts with daily energy: DC battery energy is E_dc = E_ac/eta_inv. PV watts are E_dc divided by peak sun hours and array derate, with a sizing margin added. Battery Wh are E_dc times autonomy days divided by usable capacity, and Ah = Wh/system voltage. This calculator also sizes charge-controller current and inverter continuous/surge rating.

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How to use this calculator

  1. Enter daily load and sun hours. Use the daily AC kWh load and local design-month peak sun hours.
  2. Set losses and margins. Enter inverter efficiency, PV derate and PV sizing margin.
  3. Choose battery basis. Pick 12, 24 or 48 V, then set autonomy days and usable battery capacity.
  4. Enter inverter loads. Add peak continuous AC load, surge load and inverter margin.
  5. Review system sizes. Check PV watts, battery Ah and kWh, charge-controller amps and inverter continuous/surge ratings.

How it works

Off-grid sizing starts with energy, not panel count. The calculator converts daily AC load to DC battery energy by dividing by inverter efficiency: E_dc = E_ac / eta_inv PV array watts then come from peak sun hours and the entered array derate: P_pv = E_dc / (PSH x D_pv) x margin where E_dc is in watt-hours per day.

Battery capacity uses autonomy days and usable depth of discharge: battery Wh = E_dc x days / usable_fraction The battery amp-hour result is that installed watt-hour capacity divided by the selected DC bank voltage. Use the solar string sizing calculator to check cold Voc, hot Vmp, MPPT voltage and parallel-string current. Use the voltage drop calculator after this screen for long DC or AC runs, and use conduit fill, electrical box fill and conduit bend offset for the installation-side checks. For longer raceways with bends, add the conduit pull tension calculator.

Worked example

Verified against the live calculator

A small off-grid load using 3.5 kWh/day AC at 90% inverter efficiency needs 3.89 kWh/day from the battery. With 4.5 peak sun hours, a 75% array derate and a 20% PV margin, the array screens near 1,383 W. For 2 autonomy days at 80% usable battery capacity on a 48 V bank, installed storage is about 9.72 kWh, or 203 Ah.

Reference data

Nominal DC voltage changes current. Higher voltage does not reduce energy required, but it can materially reduce controller current and voltage drop.

Common nominal off-grid battery bank voltage families.
Nominal bank Typical planning use Sizing note
12 V Small cabins, RVs, small DC loads Higher current at modest inverter wattage.
24 V Medium cabins, pumps, telecom or shed systems Lower current than 12 V while staying common for small equipment.
48 V Larger inverter systems and whole-cabin loads Lower current and voltage drop for the same watts.

Source: Planning guidance only. Verify battery, inverter and charge-controller datasheets for the exact voltage window and current limits.

Frequently asked questions

How do you size an off-grid solar system?

Start with daily energy use in kWh/day, divide by inverter efficiency to estimate DC battery energy, then size PV watts from peak sun hours and array derate. Battery capacity comes from daily DC energy times autonomy days divided by usable battery capacity.

How many solar panels do I need off grid?

Required PV watts = daily DC watt-hours / (peak sun hours x array derate), with a margin added. Divide that result by the wattage of one panel to estimate panel count, then use the solar string sizing calculator to check series/parallel layout, MPPT voltage and controller input current.

How do I size an off-grid battery bank?

Battery installed Wh = daily DC Wh x autonomy days / usable capacity fraction. Battery Ah = installed Wh / battery voltage. Lithium systems often use a higher usable fraction than lead-acid systems, but the final value should come from the battery datasheet and reserve target.

Is 12 V, 24 V or 48 V better for off-grid solar?

Higher DC voltage reduces current for the same power, which helps with controller current, conductor size and voltage drop. Small RV or cabin loads may use 12 V, medium systems often use 24 V, and larger inverter systems commonly use 48 V.

Does this replace a code-compliant solar design?

No. It is an early sizing screen only. Final solar design must check module string voltage, controller limits, battery chemistry, conductors, fuses, disconnects, grounding, product listings, adopted code and permits.

Method & assumptions

  • Assumes the daily load is AC energy in kWh/day and applies inverter efficiency to estimate battery DC energy.
  • PV sizing uses peak sun hours and one combined derate for temperature, dirt, mismatch, wiring and controller losses.
  • Charge-controller current is a simplified MPPT output-current screen: PV watts divided by battery voltage, then multiplied by the entered current margin.
  • Does not check module series/parallel string voltage, low-temperature Voc, conductor ampacity, voltage drop, overcurrent protection, grounding, rapid shutdown, battery BMS limits, enclosure ratings, product listings or local permits. Use the solar string sizing calculator for the PV series/parallel voltage window.
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