MachineCalcs

Sheet Metal K-Factor Chart

A K-factor chart is a starting point, not a substitute for measured bend data. Material, tooling, inside radius and bend method decide the real value.

k factor chart sheet metal k factor chart bend k factor chart

Practical starting bands

  • Air bending: often starts near K = 0.30 to 0.40 for many ductile sheet metals.
  • Bottoming: can run higher because the bend is forced closer to the die geometry.
  • Coining: can shift higher still, but setup-specific data matters.

Why charts drift

Two shops can bend the same material and get different flat lengths because punch radius, die opening, grain direction and springback are different.

Best use

Use chart values for quoting and prototypes. Use measured coupon K-factor for production flat patterns.

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