MachineCalcs

Coil Bypass Factor Calculator

Bypass and contact factor from entering/leaving dry-bulb and the apparatus dew point: BF = (T_leave − ADP)/(T_enter − ADP) — the one-number summary of how thoroughly a cooling coil works the air.

HVAC 3 inputs 4 results

Calculator

Mixed-air dry-bulb entering the coil.
°F
Supply-air dry-bulb leaving the coil. Must sit between the ADP and the entering temperature.
°F
Effective coil surface temperature — where the coil process line meets saturation on the psych chart.
°F

Results

Default result
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Bypass factor(BF)
0.168
Pass

Within the customary comfort-coil band. Lower BF = more rows / closer fins / lower face velocity.

Fraction of air effectively bypassing the coil surface; comfort coils commonly run ~0.05-0.30.

Also computed

Contact factor(CF)0.832

Coil temperature drop(ΔT)25°F

Approach to ADP(T_out − ADP)5.04°F

How close the leaving air gets to the effective coil surface temperature.

Method notes 4 notes
  • Dry-bulb formulation of the bypass model: the same BF applied on the psych chart with enthalpies gives the latent side; this screen covers the sensible picture.
  • BF rises with face velocity and falls with rows/fin density: typical comfort coils ~0.05-0.30, deep dehumidification coils lower, shallow process coils higher.
  • ADP is found where the coil process line extended meets saturation — estimate it from the psych chart or coil selection data; it is NOT the supply air temperature.
  • Measure dry-bulbs with the same instrument either side of the coil; a 0.5 °C error moves BF noticeably at small approaches.

Coil bypass factor treats a cooling coil as a perfect coil plus a leak: BF = (T_leave - ADP)/(T_enter - ADP), with the contact factor 1 - BF leaving at the apparatus dew point. Comfort coils commonly run BF 0.05-0.30 (lower = deeper coil, slower face velocity). This calculator returns BF, contact factor, coil temperature drop and the approach to ADP from three dry-bulb numbers.

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How to use this calculator

  1. Measure entering and leaving dry-bulb. Same instrument, mixed-air side and supply side of the coil.
  2. Estimate the ADP. From the psych chart (extend the process line to saturation) or the coil selection data.
  3. Read BF and the approach. BF against the 0.05-0.30 comfort band; approach shows how close the air gets to the coil surface.
  4. Act on the latent side. High BF with humidity complaints points to face velocity or coil depth — not thermostat settings.

How it works

The bypass model treats a real coil as a perfect coil plus a leak: a fraction BF of the air slips through untouched while the remainder leaves saturated at the apparatus dew point. Mixing those two streams reproduces the measured leaving condition, which is what makes the three-temperature formula work:

BF = (T_leave − ADP) / (T_enter − ADP)   CF = 1 − BF

It is the fastest commissioning check on a cooling coil: three dry-bulb numbers tell you whether the coil is working the air as deeply as its selection promised. Pair it with the CFM/ΔT load calculator for the sensible capacity the same temperatures imply, and the static pressure calculator when the face-velocity questions start.

Worked example

Verified against the live calculator

Air enters at 80 °F (26.7 °C), leaves at 55 °F (12.8 °C), with an ADP of 50 °F (10 °C):

BF = (12.8 − 10) / (26.7 − 10) = 0.168  →  CF = 0.832

A healthy mid-band coil: 83% of the air is effectively worked to the coil surface, with a 2.8 °C (5 °F) approach. If the same coil measured BF = 0.35 at commissioning, the usual suspects are excess face velocity (oversized blower, dirty filter bypassing through gaps) or an ADP estimated too cold.

Frequently asked questions

What is coil bypass factor?

The fraction of air that behaves as if it slipped past the coil untouched: BF = (T_leaving − ADP)/(T_entering − ADP), where ADP is the apparatus dew point (the effective coil surface temperature). The rest of the air — the contact factor, 1 − BF — leaves at the ADP. One number summarizes coil depth, fin spacing and face velocity.

What is a typical bypass factor?

Comfort cooling coils commonly run BF ≈ 0.05-0.30: around 0.20-0.30 for shallow 2-3 row coils at brisk face velocity, 0.05-0.10 for deep 6-8 row dehumidification coils. High BF means the air leaves warm and wet for the coil temperature — the classic shallow-coil humidity complaint.

What is the apparatus dew point?

The point where the coil process line, extended, meets the saturation curve on the psychrometric chart — physically, the effective average surface temperature of the wet coil. It is colder than the leaving air (the approach output shows by how much) and is not the supply air temperature or the chilled water temperature.

How does face velocity change bypass factor?

Faster air spends less time in contact with the fins, so BF rises with face velocity and falls as rows and fin density increase. That is why the same coil dehumidifies better at reduced airflow — and why oversized blowers quietly ruin latent performance.

Method & assumptions

  • Dry-bulb (sensible) formulation of the bypass model; the latent picture uses the same BF on the psychrometric chart with enthalpies.
  • ADP from chart construction or coil selection data — it is a model parameter, not a direct measurement.
  • Steady-state, fully wetted coil assumed; partially dry coils and transient pull-down behave differently.
  • Equipment selection still belongs to the manufacturer's expanded performance data (the Manual S step) — this is a field screen, not a selection tool.
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