Weld Cost Per Inch Calculator

Inputs

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Total length of the weld run or quoted segment.
m
Deposited weld area. A 6 mm equal-leg single fillet is about 18 mm^2 before overweld.
mm²
Steel weld metal is commonly near 7850 kg/m^3.
kg/m³
Effective deposited weld metal per arc hour. Use measured process data when available.
kg/h
Converts deposited metal to consumed filler before waste allowance.
%
Allowance for stub loss, spool remnant, spatter, starts/stops or overrun.
%
Entered filler-metal price. This is not a live price lookup.
$/kg
Loaded shop or labor rate for welding, handling and direct production time.
$/hr
Multiplier from arc-on time to labor time. Use 1 for arc time only; higher values include fit-up, cleaning and handling.
x arc time
Cost-plus overhead, burden or markup applied after direct labor and filler cost.
%

Results

Default result
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Estimated weld cost
17.12 $
Pass

Direct labor and filler cost after overhead / markup.

Also computed

Cost per inch Pass 0.43 $/in

Cost per foot 5.22 $/ft

Cost per meter 17.12 $/m

Labor cost 13.42 $

Labor time = arc time multiplied by the entered labor time factor.

Filler cost 1.46 $

Filler cost includes deposition efficiency and filler waste allowance.

Arc-on time 4.239 min

Method notes 3 notes
  • Weld volume = cross-section area x weld length; deposited mass = volume x metal density.
  • Arc time = deposited mass / deposited metal rate. Labor time is a user-entered multiplier on arc time.
  • This is a quoting screen only. It does not include live filler prices, shielding gas, power, fixtures, rework, inspection, travel, code qualification, taxes or contract risk.

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