Milling Horsepower Calculator

Radial width of cut engaged in the material.
mm
Axial depth of cut.
mm
Programmed table feed rate.
mm/min
Material/tool cutting-force coefficient. Typical values vary strongly by material, tool geometry and chip thickness.
MPa
Allowance from cutting power to required spindle power.
%
Spindle RPM used for torque and chip-load checks.
rpm
Effective number of cutting edges.
flutes

Results

Default result
Edit inputs
Required spindle power(P_sp)
0.375kW

Cutting power divided by the entered machine efficiency.

Also computed

Cutting power(P_c)0.3kW

Material removal rate(Q)12cm³/min

Spindle torque(T)0.5969N·m

Chip load(fz)0.025mm

Feed per revolution(fn)0.1mm

Efficiency used(eta)0.8

Method notes 3 notes
  • MRR = width of cut * depth of cut * feed rate.
  • Cutting power uses P = kc * MRR / 60,000,000 with kc in N/mm^2 and MRR in mm^3/min.
  • Specific cutting force changes with material, tool geometry, chip thickness, coating, wear and coolant. Treat this as a spindle-load screen, then verify against machine load and toolmaker data.

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