Helical Ramp Entry Calculator

Choose whether you know the final entry bore/pocket diameter or the actual tool-center helix diameter from CAM.
End mill cutting diameter.
in
Final diameter the cutter opens during the ramp. Tool-center path diameter is this value minus tool diameter.
in
Z depth to reach at the end of the helical ramp.
in
Angle of the helical path relative to the XY plane.
°
Your cutter or shop limit for ramp angle. The calculator reports utilization against it.
°
Feed you would use for the same tool/material in a normal flat milling move.
in/min
Percent of flat milling feed to use during the ramp entry.
%
Spindle speed used for chip-load during the ramp.
rpm
Cutting flute count used for chip load.
flutes

Results

Default result
Edit inputs
Tool-center path diameter (D_path)
0.5 in
Pass

Also computed

Helix pitch (Pz) Pass 0.06858 in

Z drop per full 360 degree revolution.

Revolutions (Nrev) Pass 7.29 rev

Entry feed time (t) 0.5731 min

3D path length (Lpath) 11.46 in

XY circular travel (Lxy) 11.45 in

Angular travel (theta) 2,625 °

Helical ramp entry previewHelical ramp entryTool-center helix geometry and feed-time screen.Z depthD_path 0.500 inpitch / turn0.0686 inturns7.29entry time34.4 s
Method notes 4 notes
  • Tool-center path diameter is bore diameter minus tool diameter.
  • Helix pitch is pi * D_path * tan(alpha), so shallow ramp angles create many turns and long entry time.
  • Ramp feed is 50.0% of the entered flat milling feed.
  • This is geometry and feed-time planning only; controller feed convention, CAM smoothing, cutter ramp limits, chip evacuation, machine acceleration and tool deflection are not modeled.

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